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Manufacturing Process ConsultantRapidBrains • Noida, Uttar Pradesh, India
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Manufacturing Process Consultant

Manufacturing Process Consultant

RapidBrains • Noida, Uttar Pradesh, India
6 days ago
Job description

Job Title : Manufacturing Process Consultant

Experience: 8–10 Years

Location: Onsite (Noida)

Duration: Short-Term Contract ( 3 to 6 Months)



We are looking for a Manufacturing Process Consultant to support an AI-led modernization initiative focused on transforming the Product Change Management (PCO/ECN) process for a large global manufacturing organization. In this role, you will act as a bridge between manufacturing domain experts and AI engineering teams, ensuring real-world processes, constraints, and decision logic are accurately translated into scalable, intelligent solutions.


Responsibilities:


Process Discovery & Stakeholder Engagement

  • Conduct workshops and interviews with cross-functional teams (Engineering, Manufacturing, Supply Chain, Quality, Product, Document Control)
  • Capture undocumented workflows and extract tacit knowledge
  • Build strong stakeholder relationships to drive insights


Process Mapping & Analysis

  • Map end-to-end product change lifecycle:
  • Change request initiation
  • Engineering validation
  • BOM updates
  • Supplier coordination
  • Production validation
  • Final release
  • Identify inefficiencies, bottlenecks, and dependencies
  • Document variations across PCO/ECN workflows


Manufacturing Execution Understanding

  • Analyze how changes impact production lines and operations
  • Capture constraints like inventory transitions, supplier readiness, and production continuity
  • Incorporate execution realities into solution design


Systems & Data Analysis

  • Understand integration with enterprise systems:
  • ERP (SAP preferred)
  • PLM (Teamcenter, Windchill, Enovia)
  • Document management systems
  • Identify data dependencies, flows, and quality issues


AI Opportunity Identification

  • Translate workflows into structured inputs for AI solutions
  • Identify automation opportunities such as:
  • PCO classification
  • Document comparison
  • BOM validation
  • Risk prediction
  • Ensure solutions align with real operational constraints


Risk & Governance

  • Map approval workflows and cross-functional dependencies
  • Identify risks, delays, and conflict points
  • Recommend improvements for governance, tracking, and decision-making


Required Experience

  • 8–10 years in Manufacturing Operations / Industrial Engineering / PLM
  • Strong experience in:
  • Product Change Orders (PCO)
  • Engineering Change Requests (ECR)
  • Engineering Change Notices (ECN)
  • Experience working in cross-functional manufacturing environments
  • Hands-on experience with:
  • ERP systems (SAP preferred)
  • PLM platforms (Teamcenter, Windchill, Enovia)
  • Strong skills in process discovery, stakeholder engagement, and workflow documentation


Preferred Qualifications

  • Experience with PLM implementations
  • Exposure to production environments and change execution
  • Knowledge of manufacturing constraints & supply chain dependencies
  • Familiarity with Lean / Six Sigma / APQP / NPD
  • Experience in digital transformation or AI-driven initiatives

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Manufacturing Process Consultant • Noida, Uttar Pradesh, India

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