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Quality Assurance Manager

Quality Assurance Manager

ConfidentialDelhi
30+ days ago
Job description

The Quality Engineer will be responsible for overseeing and improving the quality processes across Standard Room, Gauge Room, and In-Process Quality functions. The role demands strong application of quality tools and methodologies such as 7 QC Tools, 8D, PPAP, FMEA, and IATF 16949 standards to ensure quality excellence. This includes managing calibration, resolving line issues, ensuring adherence to QMS standards, and supporting new product development and proto vehicle projects.

Role & responsibilities

Quality Control & Assurance

  • Implement and maintain 7 QC Tools and 8D methodology for problem solving.
  • Handle quality issues occurring during the shift; prepare and submit CAPA and action plans.
  • Conduct rejection analysis and implement corrective actions to minimize rework.
  • Perform L-process, final, first-off, and layout inspections.
  • Attend line quality issues and support immediate resolution.

Training & Development

  • Educate shop floor teams on QMS standards, quality tools, and best practices.
  • Conduct skill enhancement training for new and existing operators.
  • Documentation & Audits

  • Prepare IATF 16949 : 2016 documentation and ensure compliance.
  • Support PPAP, FMEA, SPC, Product, Process & System audits.
  • Maintain and update Calibration Reports (internal and external) and gauge room documentation.
  • Gauge Room & Calibration Management

  • Oversee in-house calibration activities for instruments and gauges.
  • Ensure timely calibration and maintenance of line gauges / instruments.
  • Manage procurement and drawing study for new gauges and quality instruments.
  • Process Improvements & Cost Control

  • Drive continuous improvement using Kaizen (target : 2 Kaizens / month).
  • Reduce internal PPM and DPV through structured quality initiatives.
  • Contribute to cost reduction through quality improvements and efficiency optimization.
  • Project Involvement

  • Support proto development of electric buses (e.g., NMMT-12M / 9M, AJL-9M, NTPC-12M, DIMS-12M CNG).
  • Ensure ORC closure for new proto vehicles.
  • Standardization & MIS

  • Design SOPs and Work Instructions for processes and operations.
  • Ensure effective 5S implementation in all assigned areas.
  • Technical Skills :

  • Expertise in quality tools and methodologies (e.g., 7 QC Tools, SPC, MSA, FMEA, PPAP, APQP, 8D).
  • Strong understanding of EV components, systems, and maintenance requirements.
  • Proficiency in data analysis and statistical software for quality control.
  • Leadership & Soft Skills :

  • Exceptional leadership, team management, and mentoring abilities.
  • Strong analytical, problem-solving, and decision-making skills.
  • Excellent verbal and written communication and presentation skills, capable of influencing stakeholders at all levels.
  • Ability to manage multiple priorities and complex projects in a dynamic environment.
  • Strong commitment to safety, compliance, and quality excellence.
  • Skills Required

    Quality Control, Documentation, Auditing, Quality Tools, Data Analysis

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