A highly accomplished Electrical Design Manager with extensive experience in leading the design, engineering, and development of Extra High Voltage (EHV) power transformers up to 500 MVA, 400 kV class . Proven expertise in conceptual design, detailed engineering, insulation coordination, short-circuit analysis, thermal and mechanical design, and advanced software-based simulations.
Strong leadership capabilities in managing cross-functional engineering teams, coordinating with manufacturing, quality, testing, sourcing, and project management departments to deliver reliable, cost-optimized, and standards-compliant transformer solutions.
Core Competencies
- EHV Transformer Design : Expertise in electromagnetic design, insulation design (OIP / OF), thermal design, tank and mechanical structure, and auxiliary systems for transformers up to 500 MVA, 400 kV.
- International Standards : Strong command of IEC, IEEE / ANSI, IS, EN, and utility-specific specifications.
- Design Calculations & Tools :
- EM design software (e.G., Flux, MagNet, ANSYS, RTD tools)
- Short-circuit withstand analysis
- Lightning impulse, switching impulse, and insulation coordination
- Thermal modeling (ONAN / ONAF / ODAF / OFWF cooling)
- Testing & Validation : Expertise in FAT, type tests, special tests, dielectric tests, SC tests, and temperature rise tests.
- Failure Analysis : Skilled at root cause analysis, diagnostics, and design optimization for improved reliability.
- Project & Team Leadership : Proven ability to lead design teams, review drawing packages, GTPs, BoQs, test protocols, and interact with customers, consultants, and certification bodies.
- Cost Optimization : Experience in material selection, design optimization, and cost-effective engineering without compromising quality or reliability.
Key Responsibilities
Lead the complete design cycle for EHV transformers up to 500 MVA, 400 kV.Review and approve electrical, mechanical, and control & protection designs.Conduct insulation coordination studies and ensure compliance with dielectric requirements.Mentor and guide junior designers and engineers.Collaborate with manufacturing teams to resolve production challenges.Support marketing / sales with tender designs, technical clarifications, and customer meetings.Ensure strict adherence to quality, safety, and regulatory standards.Manage design documentation, GAs, SLDs, schematics, and client approvals.Professional Experience
Minimum 15–20 years in EHV transformer design with at least 5 years in a managerial or lead design role.Experience working with global utilities, EPCs, and certification agencies.Track record of successful execution of large power transformer projects (220 / 400 kV and above).Education
Bachelor’s or Master’s degree in Electrical Engineering (Power Systems or related specialisation preferred).Soft Skills
Strong analytical and problem-solving abilitiesExcellent communication and customer-facing skillsTeam leadership and decision-making capabilitiesAbility to work under tight deadlines with high precision