Role Purpose :
To ensure safe operations in Body Assembly, Robotic Welding Cells, Manual Welding Stations, Material Handling & Fixture Change Areas, and drive a proactive safety culture. The role focuses on machine safeguarding, electrical & energy isolation, welding hazard control, chemical / fume safety, and compliance with legal & customer EHS requirements.
Education - Diploma / BE in Mechanical / Production / Industrial Engineering
Safety Qualification - Mandatory : ADIS / Diploma in Industrial Safety ( MSBTE )
Experience - 5–12 years in Assembly / Welding shop safety (Automotive / Fabrication industry)
Standards Knowledge - Robotic programming basics, welding process knowledge, LOTO, PPE, ventilation systems
Skills -Risk assessment, incident investigation, safety audit, shop floor training and communication
Computer Skills : MS Office, Excel Reporting, Incident Reporting Tools.
Key Responsibilities :
Safety interlocks
Light curtains / area scanners
Emergency stop & safety PLC functionality
Robotic teach mode protection
Restricted robotic working zones
Robot teaching & reprogramming
Fixture maintenance
Gas cylinder handling
Welding booth housekeeping and ventilation
Conduct structured training for :
Safe welding practices & ergonomics
Arc flash & electric shock prevention
Robotic cell entry & emergency response
LOTO & confined space safety
Welding fume exposure monitoring
Robotic & electrical maintenance safety checks
PPE & training records
Fire safety & emergency preparedness
Manager Environment • Pune, Republic Of India, IN