JOB Title
Position
Machine Shop Supervisor(CNC)-
Sr. Engineer / Executive
Location
Kanchipuram
Key Responsibilities
- Supervise and coordinate activities of workers engaged in machine operations, set-up, maintenance,
- Set daily / weekly / monthly objectives and communicate them to employees.
- Oversee quality control to ensure products meet the necessary standards and specifications.
- Adhere to and enforce safety regulations and protocols to avoid accidents and ensure a safe work environment.
- Collaborate with other supervisors and management team to meet company-wide production goals.
- Resolve worker grievances or submit unsettled grievances to higher management for action.
- Estimate, requisition, and inspect materials.
- Collaborate with engineering and production teams to optimize processes.
- Daily monitoring of productivity and Improving Machine utilization, OEE.
- Develop the FTP (Fixture / Tooling / Part Programming) for the NPD and prepare the work instruction, tool list, operation sheets and ''shop floor'' inspection methodology.
- Resolve technical issues and implement continuous improvement initiatives for the capacity enhancement.
- Analyzing Job Rejection and take corrective action for non-occurrence and work for process improvements.
- Maintain the QMS Documents for central machine Sop.
- First Pass Yield Achievement
- Cost saving initiatives.
- Industry 4.o TPM-Trak application to utilize for the productivity monitoring & down time reduction.
- Shopfloor improvements initiative like, 5S,TPM,Lean, Kaizen, Poka-Yoke, KPI, etc.
- CNC programming ( Fanuc / siemens )
- Machining
- Equipment maintenance
- Lean manufacturing
- Safety protocols
- In process Quality
- Leadership
- Problem-solving
- Inventory management
- Cutting Tools selection
- Prove the process at machine independently and make sure the first piece of work without any rejection.
- Excellent blueprint reading skills & through understanding of GD&T.
- Experienced with metrology tools & processes for part inspection. CMM / Contour / 2D height / Roughness tester, etc.,
- Experienced G code programming at the machine control (debug).
- Good communication skills, math skills and attention to detail.
- MasterCAM &Solid works / Edgecam / AutoCAD experience a definite plus.
- Ms office-excel / PowerPoint / Power-BI / SAP
- Self-Starter / Self-Motivated / Flexible.
- Positive customer-focused attitude.
- Enjoys fast pace and rapidly changing environment.
- Problem solving techniques by using FMEA / 8D / PDCA / DMAIC / KAIZEN approach.
- Ability to work independently and stick to deadline.
Hands on Experience Required
More than 5Yrs. exp. required in Complex valve parts machining in CNC machine, 5-Axis,4-axis,machines Turn mill, Mill-Turn ,Trevisan, DMG / Heller, TAKISAWA / MAZAK / DOOSAN and HMC / VMC and two axes in TC, VTL machines.More than 5 yrs. In CNC Programming cum Setting with Tools selection (Turning & milling solution)Blueprint Reading and GD&T experience required not less than 3years.MasterCAM operation and part programme generation & tool designing / cycle time estimation,Metrology tools & processes of part inspection preparation more than 5 yearsNew Generation Cutting tool with application.Familiar in best practice TPM / Lean manufacturing / Six sigma / VSM / 5SKnowledge of safety measures pertinent to each job assignmentWorks in an office and machine shop environment.Key Interfaces
Skills Required
Line Balancing, Cutting Tools, cnc operation , Lean Manufacturing, Cost Savings, Production Management, fixture development , Turning, Cnc, Cnc Programming, Oee, Cam, Autocad, Safety, Fmea, Cycle Time, cross functional initiatives , Milling, Pfmea