Job Objective :
- Ensure safe and efficient operation and availability of all electrical systems and equipment of a plant in a chemical, polymer, petrochemical complex along with power plant.
- Develop and implement preventive maintenance programs to minimize downtime of electrical infrastructure.
- Monitor and analyze equipment performance to identify areas for improvement.
- Coordinate with other departments to plan and execute maintenance activities.
- Manage budget and resources for electrical maintenance, projects, ensuring cost-effective operations.
- Ensure compliance with safety, environmental, and regulatory standards.
- Lead and train the electrical maintenance team to enhance their skills and performance.
- Plan and oversee shutdowns and major maintenance activities.
- Implement condition monitoring techniques to predict and prevent equipment failures.
- Maintain accurate records of maintenance activities and equipment performance.
- Major challenge is to ensure safety of personnel and the machineries with respect to handling of number of hazardous products.
Specific Knowledge and Exposure Required of :
Basics of electrical engineering in line to qualification and years of experience.Alternators, Switchyards, Operating in parallel with Grid at 66 kV and above.HT / LT Transformers, Rectifiers, HT / LT Switchgear and Panels, HT / LT motorsVFDs, UPS & Battery charger, DG Sets, HVAC Systems, Heaters, and Heat Tracings.Hazardous Area Classification and selection of Electrical equipmentElectrical protection system, relay coordination and switchgear functioning.Indian Electricity Rules and CEA RegulationsComputer applications for day-to-day report generation and maintenance records.SAP for material management, planning and maintenance.Engineering, Installation and commissioning of major electrical system of a green / brown field chemical or power plant project.Broad Skills required for the Job :
Ability to manage electrical operations and maintenance (O&M) of a chemical complex.Ability to utilize knowledge on modern maintenance concepts and tools, processes like standard maintenance practices of Chemical and Petro-chemical plants, TPM, RCM, RCFA, FMEA etc.Ability to ensure Electrical Safety and Statutory ComplianceDevelopment of detailed technical specification for procurement, installation, testing and commissioning.Technical bid evaluation and comparison of electrical system / equipment offers for procurement.Understanding of technical documents and drawings with ability to review for correction.Resource management to fulfill the requirements.Experience in central planning and coordination of major activities for various electrical O&M teams.Proficiency in monitoring scheduled maintenance and condition monitoringExpertise in shutdown planning and executionAbility to coordinate with commercial teams for resource planningExcellent communication and interpersonal skillsStrong analytical, problem-solving abilities along with entrepreneurial drive and customer service orientation.Proficiency in relevant software tools and systemsBudget monitoring and Cost Management.Routine Functions :
Generate the slippage report for preventive and predictive maintenance.Generate the routine reports : daily, monthly, quarterly, and yearly.Reviewing daily equipment under maintenance and status of rectification.Reviewing history of equipment and analyzing the root cause followed by preventive action plan.Ensuring jobs are being incorporated in shutdown job list as and when discussed on regular basis.Ensuring proper planning of all listed jobs in terms of time, material, manpower and other resources required.Ensuring availability of all resources in time.Continuous and close monitoring of all jobs to complete within time.Measurement verification of all jobs carried out through contractors.Bill certification and compliance to audit observations.Review the jobs for expenses, time, and limitation for future improvement.Reviewing all department indents and store issues.Review all contractor expenses.Identifying and getting approval for cost saving projects and subsequent implementation in time.Total Experience Required : 12-15 years
Skills Required
Electrical Engineering, Electrical, Electrical Design