COMMUNICATION & WORKING RELATIONSHIPS
InternalExternal
- All Department (Supply Operations Team, Production Team, Despatch Team, Planning Team, HR, IT)
- Statutory Bodies (pertaining to Factories Act, Weights & Measurement Act, Pollution Control Act, Boiler Act etc.)
- All Equipment and Utility Vendors
DESCRIPTION J
ob Summary To ensure proactive maintenance program to operate site maintenance and automation processes in an effective manner in compliance to the company policies and statutory requirement.
To ensure on time within budget delivery of debottlenecking projects / new product implementation projects and to drive proactive asset care program to operate site maintenance services in a cost-effective manner in compliance to the company policies, To establish ownership and capability at team level.Accountable for overall site maintenance, utility operation and process automation and achievement of the site efficiency by aligning the available resources in the best possible manner and takes other functional support as and when required to achieve the job context
Key Job Responsibilities
Site Maintenance Management
Ensure line equipment is operational in its desired efficiency and productivityDevelop a Preventive maintenance system for the plantDevelop weekly, monthly, quarterly and yearly job planCo-ordinate with Line and support engineers for execution of PM jobs as per planInitiates, implements, and manages the line maintenance program based on best practices, with an emphasis on planning / scheduling and preventive / predictive maintenanceMaintenance Improvement
Analysis of OEECo-ordinate with Line and support functions for carrying out RCA for any repetitive problems.To develop action plan from RCAs and co-ordinate executionCost reduction thru improved manufacturing efficiency- YieldImprovement in Energy Consumption reductionSpare Management
To identify list of spares and implement proper spares.Complete spare part management & inventory control for lines and utility equipmentsTo identify list of spares and implement proper spares.Statutory and compliance
Familiar with Factory Act Norms, Compliances, Pollution Control, Environmental Policies,Laisioning with Govt. officersUtility Management
Monitoring & optimization of Utilities performanceUtility Maintenance of equipment like Air Compressors, Chilling Plant, Boiler, AHUs, HVAC system etc.Monitor and improve MTBF and reduce MTTR for the Utility equipment
Handling Utilities related projectsCost Control
Implementation of in-house projects for reliability improvement, cost saving, energy saving etc without cost and time over run.Monitor / control spend v / s contract on regular basisVendor developmentSite Automation
Have experience in Plant AutomationHave exposure to all the PLCs / Scada programming, changes / updation, new developments.Can support line in charges to ensure the equipment is operational in its desired efficiency and productivityEHS Support
Implementation of Safety ProceduresEnsure all shutdown activities are carried out with all safety compliance (LOTO, Permit System etc)Accident Investigation and ReportingRisk Assessment AnalysisPeople Development
Drive capability program for large site ensuring skill availability on critical machines.BASIC QUALIFICATION
Qualification B.E B. Tech in Mechanical / Electrical / Electronics / InstrumentationExperience 35 years experience (preference given to food industry)The job requires a rigorous knowledge of mechanical asset care processesHave exposure to maintenance, utility and automation process.PREFERRED QUALIFICATION
Aggressiveness / Adaptability / Accountability / Collaborative / Influencing Skills / Team Working Skills.Working knowledge of manufacturing site processes / systemsGood interpersonal effectiveness and communication skillsPersuasiveness.Bring expertise to the tableInnovation Management, Dealing with AmbiguityCustomer FocusAnalytical approach with good skill in problem solvingSkills Required
Problem Solving, adaptive reuse, Innovation Management, Customer Focus, Communication Skills
