Controls Engineer - PLC Programmer

Job Role : Controls Engineer – PLC Programmer – Testing & Commissioning

Function : Controls Engineering

Experience : 12 - 16 years ( EMS industry )

Budget : 13LPA - 15LPA

Role Description :

• Understanding the design and receiving the PDRN file document from Controls Design dept.
• Examine the PDRN file and ensure all the documents are received as per intended purpose and make MOM.
• Offline Program preparation (PLC / HMI etc.) and ready before Power ON.
• Offline Testing (PLC / HMI / Servo / Printer / Load cell / LVDT etc.) and prepare the Special Device Testing document.
• Coordinating with SCADA / ROBOT / VISION Team and provide Tags for doing the offline program
• Power ON and do the IO check & safety Validation and document it.
• Dry Run (Manual / Step / Auto Mode running the machine without customer components) and Poka yoke / Cycle time / Data log & Traceability / Key deliverables from customer need to be achieved 100%.
• Troubleshooting of Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems.
• Auto mode testing with component along with Mechanical team.
• Pre MQ1 check List need to be prepared and shared to customer before their visit.
• Do the MQ1 along with mechanical & customer and get the MQ1 Signed off copy as per time line.
• Prepare and share RCA report and Lesson learnt documents with respect Failure and repeated issues.
• Machine Installation and commissioning at site
• Do the MQ2 along with mechanical & customer and get the MQ2 Signed off copy as per time line.
• Prepare the Machine Manual (Trouble Shooting and HMI Navigation) and give it to Controls Design Dept.
• Handover the Project to After Sales and service dept. after the MQ2 Signed off
• Team support and guidance

Education

Relevant Experience

Behavioural Skills

Knowledge

Skills Required

Commissioning, Hmi, Troubleshooting, Scada