Job Purpose :
Smooth running of the entire Manufacturing plant by ensuring 100% compliance, and the safety of people, products, and equipment by ensuring all the laid down policies and procedures to meet the targets. Ensure meeting customer dispatch with high Quality and on-time delivery.
Principal Accountabilities :
- Manufacturing Strategy :
- Plan, organize and manage all the aspects of manufacturing to ensure meet the ON-TIME DELIVERY of Quality products within stipulated costs of products.
- Monitor production schedules and coordinate with all other functions to meet the scheduled targets on time.
- Implement and maintain standard operation procedures and policies to bring standardization of all the processes, which will help in manufacturing quality products within standard takt time.
- Ensure all the skilled manpower available in the lines and add new people by using your networks which will help in manufacturing and delivery of products on time,
- Production Planning and Execution
- Establishing the production schedule as per PPC / Sales based on demand.
- Ensure that the planned product mix is produced as per plan, meeting the targets with respect to number, schedule, quality, and cost.
- bring in new ideas to inculcate flexibility in lines by accommodating the changes.
- Coordination with internal and external stakeholders :
- Coordination with sales on delivery timelines.
- Coordinate with Quality & SCM to meet the planned targets.
- Plan & Manage the contractor's blue-collar workforce for Manufacturing.
- Managing Costs :
- Monitor expenses, identify cost-saving opportunities, and implement measures to control production costs without compromising quality and efficiency.
- In charge of all conversion costs including contractor payments, and general conversion costs like Gas, Electricity, consumables, R&M, scrap, etc.
- Quality and Safety
- Ensure the production of high-quality fabricated products. Conduct regular inspections and audits to verify compliance with quality standards. Address any quality issues or non-conformances and implement corrective actions.
- Overall responsibility for all aspects of safety, Quality, productivity, and customer complaints.
- Managing and Developing People
- Lead and supervise a team of fabrication technicians, engineers, and support staff. Provide guidance, training, and support to ensure a high level of performance and productivity.
- Health & Safety
- Ensure a safe working environment for all employees by enforcing safety policies and procedures. Conduct regular safety inspections, identify potential hazards, and implement corrective actions to minimize risks. Promote a culture of safety awareness and compliance.
- Process Compliance
- Responsible for ensuring that all set processes are followed.
Knowledge & Skills needed to deliver on the accountabilities :
Technical skills – in-depth knowledge of metal cutting, forming, and heavy Fabrication Welding & Painting Processes.Good knowledge of implementation of fixturing, gauges, and templets to ensure optimization of costs and consistent quality.Good leadership skills with the ability to motivate and manage a diverse team.Planning, Communication, and presentation skills.Excellent problem-solving and decision-making abilities.Familiarity with lean manufacturing and continuous improvement methodologies.Kanban with Internal Logistics Management.Ability to work under pressure and meet tight deadlines.Sound understanding of quality control principles and practices.Training – Shop floor Management.Formal Education Requirements, as applicable :
Bachelor’s degree in mechanical or industrial engineering.Experience of 17+ with min 5-8 yrs. experience in plant head role.Familiarity with QMS and continuous improvement methodologies.willingness to experiment, innovate, and bring new ideas to the shop floor.Trailer Tipper industry experience