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Quality Assurance Engineer (SMT / MI)

Netweb Technologies India Ltd.Faridabad, Haryana, India

4 days ago

Job description

Job Summary :

The Quality Engineer for SMT / MI is responsible for ensuring the highest quality standards are met throughout the Surface Mount Technology (SMT) & Manual Insertion (MI) assembly process in an Electronics Manufacturing Services (EMS) environment. This role involves developing, implementing, and maintaining quality control procedures,

conducting inspections, analyzing data, and collaborating with cross-functional teams to identify root causes of defects and drive continuous improvement in SMT / MI production.

Key Responsibilities :

Quality System Development & Implementation :
Develop, implement, and maintain quality control plans, procedures,

and work instructions specifically for SMT / MI processes (e.g., solder paste printing, component placement, reflow soldering, AOI, SPI).

Ensure adherence to industry standards (e.g., IPC-A-610, IPC- 7711 / 7721), customer specifications, and internal quality policies.

Establish and monitor key quality metrics (e.g., First Pass Yield, Defect Per Million Opportunities - DPMO, Cost of Poor Quality related to SMT / MI).

Process Monitoring & Control :

Conduct regular audits and inspections of SMT / MI production lines, processes, and equipment to ensure compliance with quality standards and procedures.

Monitor and analyze SMT / MI process parameters (e.g., reflow profiles, paste volume, placement accuracy)to ensure optimalquality output.

Utilize and interpretdata from AutomatedOptical Inspection (AOI),

Solder Paste Inspection (SPI), and X-rayinspection systems to identify trends and potential issues.

Implement statistical process control (SPC)techniques for criticalSMT parameters.

Defect Analysis & Root Cause Investigation :

Lead or participate in the investigation of SMT / MI-related defects,failures, and customer returns.

Conduct root cause analysisusing methodologies such as 5 Whys, Fishbone diagrams, 8D reports, etc.

Work closely with SMT / MI Production, Process Engineering, and Design teams to implement effective corrective and preventive actions (CAPA).

Verify the effectiveness of implemented CAPAs& ECN’s.

Inspection & Testing :

Oversee and optimize in-process and final inspection criteria for SMT / MI assemblies.

Develop and maintain inspection checklists and visualaids for SMT / MI operators and inspectors.

Train production personnel on qualitystandards, inspection techniques, and defect identification.

Supplier Quality (SMT-related) :

Collaborate with the supplierquality team to assess and ensure the quality of incoming SMT / MI components and materials.

Address and resolvequality issues relatedto components used in SMT / MI.

Documentation & Reporting :

Maintain comprehensive quality records, including inspection reports, audit findings, non-conformance reports (NCRs), and CAPA

documentation.

Prepare and present quality reports to management, highlighting SMT / MI performance, trends, and improvement initiatives.

Contribute to the creation and revision of manufacturing work instructions and standard operating procedures (SOPs) from a quality perspective.

Continuous Improvement :

Drive continuous improvement activities on the SMT / MI line to enhance yield, reduce scrap, and improve overall product quality.

Participate in New Product Introduction (NPI) phases to ensure "Design for Quality" and "Design for Manufacturability" principles are

incorporated into SMT / MI processes.

Stay updated with the latest SMT / MI technologies, quality trends,and industry best practices.

Qualifications :

Education : Bachelor's degree in Electronics Engineering, Electrical

Engineering, Mechatronics, Industrial Engineering, or a related technical field.

Technical Skills :

In-depth knowledge of IPC-A-610 standards (Acceptability of Electronic Assemblies) is mandatory; IPC certification (e.g.,IPC-A-610 CIS or CSE) is highly preferred.

Strong understanding of SMT / MI defects, their causes, and corrective actions.

Proficiency in quality tools and methodologies (e.g., SPC, FMEA, 8D, 5 Whys, Fishbone, Control Plans).

Ability to read and interpret engineering drawings, schematics, and BOMs.

Experience with quality management systems (e.g.,ISO 9001).

Proficiency in MS Office Suite (Excel for data analysis, PowerPoint for presentations).

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Quality Assurance Engineer • Faridabad, Haryana, India

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