Position Purpose
The Plant Head is responsible for strict monitoring of targeted production as per business plan for plant, maintaining budgeted RMC, waste generation and various environmental norms.
Strategic Responsibilities
- Plan optimum use of available production facilities / circuits to ensure on time delivery of products
- Ensure effective utilization of manpower, utility, raw materials etc.
- Report to Head Production (site) on the status of Legal Compliance and apprise him of its implication on business
Operational Responsibilities
Ensure fulfilment of market / customer requirement by producing right quality of material as per business planEnsure proper upkeep of- Plant machineries and effective running of environmental measures Pipe rack and pipeline in the vicinity of the plant so that there is proper flow of chemicalsDrive measures required for maintaining various ISO-systems are in place as per scheduleMonitor consistency in mass balance to deliver right yield and waste generationProvide assistance to Deputy Plant head for maintenance safe and efficient operations with respect to- Unit operation of distillation, Filtration (ANF & CF), drying (RVD & Rotocone), screening, pulverizing, absorption and scrubbing Properties, hazards and control measures associated with hazardous substances in the plan Process safety and quality of respective productsImpart proper knowledge about processes and hazards of unit process like chlorination, aminolysis, sulfonation, hydrogenation, catalytic reactions etc. to the teamManage and upkeep of Tank farm areaMonitor the loading and unloading process for all the material related to plantEnsure proper recording and analysis of incident / accident / first-aid / near misses to minimize risk at shop floorFinancial Responsibilities
Manage the productivity by ensuring batch time cycle within the targeted timeManage the RMC and waste generation as per budgetMinimize off-spec generation and extra samplesOptimize overtime generation by proper leave / shift planningDevelop KPIs to measure the performance of Shift executives at Plant to ensure high productivityEnsure achievement of cost saving initiatives to achieve targeted savings in time framePeople Responsibilities
Ensure safety & high productivity at the workplaceFacilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill-upgradation initiatives for the teamActively drive, in conjunction with the Senior Management Team, the performance management process of the teamRecognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the teamInspire & motivate employees through demonstrated commitment to PI’s values, vision & mission and active participation in various team engagement activitiesEducation Qualification
B.E / B.Tech in Chemical Engineering
Work Experience
10-15 years of supervisory experience preferably in a Chemicals Manufacturing Plant
Industry to be Hired from
Agro-Pharma-Fine-Chemicals
Functional Competencies
Ability to take responsibility to run chemical plant independentlyAbility to understand and solve the various kinds of production related problemExperience in managing Production at Chemical PlantsStrong technical knowledge to provide guidance to team members / juniorsInteraction Complexity and Team Work
Interaction
Frequency
Purpose of Interaction
Internal : Manufacturing Head
As required for the business
Discuss Plant requirements and share progress report on batches produced
External : Suppliers, Vendors
As required for the business
Discuss production requirements, resolve queries and escalations