Process Safety Engineer - Oil & Gas (Asset Integrity, Maintenance, Turnaround & Inspection

Job Title : Asset Integrity Consultant - Risk Engineering Consultant – Oil & Gas (energy)

Location : Gurgaon India (working across IMEA region)

Seeking a strong Consulting profile, international class communication skills. Role will support IMEA and then bring consulting practice to India. Salary 50 to 60 lacs fixed

Experience : 10-20 years in the Oil & Gas and Petrochemical Industry ( preferably experience in Asset Integrity / Inspection domain )

Position Overview

A global leader in risk management and engineering consulting, is seeking an experienced Risk Engineering Consultant to join our Energy & Power IMEA team . Based in India and working across the IMEA region, this role focuses on providing specialized risk engineering services to clients within the oil & gas and petrochemical sectors. The role emphasizes asset integrity, process safety, operational reliability, operational excellence, turnaround management, and sustainability initiatives.

We seek a candidate with expertise in traditional energy sectors and additional experience in hydrogen, renewables, environmental management, and energy efficiency. Proficiency in software tools for analysis and reporting is essential.

Key Responsibilities

• Asset Integrity & Reliability Management : Conduct assessments to ensure the integrity and reliability of critical assets, including mechanical integrity, corrosion management, inspections, and failure prevention.
• Process Safety Consulting : Evaluate and enhance process safety management systems, ensuring hazard identification, risk analysis (HAZOP, LOPA), and implementation of safety barriers.
• Operational Excellence & Continuous Improvement : Promote operational excellence through process optimization, lean methodologies, Six Sigma, and continuous improvement initiatives to enhance safety, reliability, and efficiency.
• Turnaround Management : Lead and manage the safe and efficient execution of turnarounds, focusing on detailed planning, risk assessments, and project management to ensure compliance with timelines and budgets.
• Hydrogen & Renewables : Provide consulting on risk management and safety for hydrogen production, storage, and renewable energy projects, while offering insights on best practices and regulatory requirements.
• Environmental Management & Energy Efficiency : Advise on environmental management practices, focusing on sustainability, emissions reduction, and energy efficiency, while helping clients integrate these initiatives into operations.
• Staffing, Competency, & Headcount Management : Provide expert guidance on optimizing staffing levels, ensuring the right competencies and headcount to manage operational risks, asset integrity, and process safety effectively.
• Risk Assessment & Analysis : Conduct comprehensive risk assessments to help clients prioritize investments in maintenance, safety, and environmental performance.
• Incident Investigation & Root Cause Analysis : Lead investigations of incidents, focusing on root cause identification and implementing corrective actions to prevent recurrence.
• Regulatory Compliance : Ensure operations meet industry regulations related to asset integrity, process safety, operational performance, and environmental management, particularly within the hydrogen and renewable sectors.
• Client Advisory & Strategic Consultation : Offer strategic advice on risk management, operational strategy, turnaround planning, and sustainable technologies to enhance operational efficiency.

Qualifications & Skills

Advanced skills in Microsoft Excel for data analysis and reporting.

Proficient in PowerPoint for creating detailed presentations.

Experience using industry-specific simulation software such as DNV PHAST, ExTool, or equivalent for risk modeling and safety analysis.