Wiring Harness - Design & Development

Role : To design and develop wiring harness and related components.

Responsibilities :

§ Preparation & review of power & ground distribution, communication architecture,

system circuits.

§ Conceptualization of overall vehicle wiring harness layout pattern.

§ 3D Layout of wiring harness and related components in Unigraphics

§ Wiring harness related molding & sheet metal parts design & development

§ Preparation and review of 2D harness and related component drawing.

§ Testing / Evaluation of wiring harness based on various OEM standards and judgement of

result and required countermeasures.

§ Collaborate as part of CFTs for seamless integration of electrical systems.

§ Extensive collaboration with business partners & Guest engineers on day-to-day basis for

task delegation. process control, schedule monitoring and assignment reviews.

§ Root cause analysis & countermeasure study of various assembly & aftermarket issues.

§ Creating engineering BOMs and managing changes regularization through change notice

§ Benchmarking and following global trends to identify & implement potential kaizens.

§ Support in sourcing strategy preparation and RRFQ drawings creation to enable

competitive bidding

§ Review engineering BOMs and prepare engineering cost estimate to evaluate proposals and their implementation feasibility.

Competency Requirements

Technical / Functional :

§ Experience of directly working in design & development of vehicle wiring harness.

§ Good knowledge of harness child components like connectors, terminals, wires, protection, fuse etc. and their selection criterion.

§ Preferable to have work experience in an OEM.

§ Ability to understand different aspects of vehicle design specifications (Crash, CAE, FE)

and its impact on wiring harness components to align with model development.

§ Hands on experience of routing wiring harness and preparing system schematics from

device I / O details and ability to guide the team to prepare the same. Preferable Tools :

Unigraphics (3D), Zuken CR5000 (2D).

§ Knowledge about the Product design lifecycle and its alignment with vehicle trials.

§ Knowledge of standards (JIS / JASO / ISO) for automotive electric parts (preferably wiring

harness)

§ Knowledge of ISO 9000 / TS 16949 / ISO 14001