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NPD Manager (DFM Outdoor Furniture)
NPD Manager (DFM Outdoor Furniture)Group Bayport • thrissur, kerala, in
NPD Manager (DFM Outdoor Furniture)

NPD Manager (DFM Outdoor Furniture)

Group Bayport • thrissur, kerala, in
8 hours ago
Job description

Role Overview

We are looking for an innovative and technically proficient NPD Manager – DFM Outdoor Furniture to lead the design modification, re-engineering, and industrialization of outdoor furniture products.

The primary objective of this role is to ensure every outdoor furniture design adheres to Design for Manufacturing (DFM) and 3-pick assembly principles — focusing on manufacturability, durability, cost efficiency, and ease of assembly for the end customer.

The role requires a blend of product design sensibility, engineering knowledge, material expertise (metal, wood, wicker, fabric, etc.), and understanding of outdoor performance standards .

Key Responsibilities

1. Product Design, Modification & Re-engineering

  • Lead the redesign and re-engineering of existing outdoor furniture SKUs to achieve modularity and 3-pick assembly readiness.
  • Translate design concepts into manufacturing-ready engineering drawings and 3D models optimized for cost, strength, weather performance, and easy assembly.
  • Conduct value engineering to reduce complexity, materials, and tooling costs while maintaining product strength and aesthetics.
  • Optimize furniture construction for flat-pack shipping, minimal hardware, and rapid assembly .
  • Collaborate with design and NPD teams to balance aesthetic appeal, ergonomic comfort, and production feasibility .

2. Design for Manufacturing (DFM) & Industrial Engineering

  • Apply DFM principles to outdoor furniture — ensuring compatibility with metal fabrication, powder coating, weaving, injection molding, and upholstery processes.
  • Standardize joinery systems, fittings, and components across multiple product lines to improve scalability and interchangeability.
  • Work closely with production and tooling teams to ensure all designs meet machine, fixture, and assembly-line constraints .
  • Validate structural integrity and weather resistance through simulation and testing before commercialization.
  • Partner with procurement and suppliers to identify suitable materials for outdoor use — aluminum, steel, synthetic wicker, rope, high-performance fabrics, etc.
  • 3. 3-Pick Assembly Program Development

  • Drive the 3-pick assembly initiative for outdoor furniture — focusing on compact packaging, reduced components, and intuitive end-user assembly.
  • Engineer assembly mechanisms and connectors that minimize tools and setup time while ensuring long-term durability.
  • Collaborate with packaging and logistics teams to optimize carton design, space utilization, and shipping stability .
  • Develop visual assembly instructions and exploded-view guides for customers and internal production teams.
  • 4. Prototype Development & Testing

  • Oversee prototype creation and pilot production runs , ensuring alignment with engineering and design intent.
  • Conduct outdoor product validation tests — corrosion, UV resistance, load bearing, finish adhesion, and cyclic durability.
  • Work with quality teams to establish and implement performance and compliance standards for all outdoor furniture categories.
  • Implement continuous improvement feedback loops between NPD, production, and after-sales data.
  • 5. Cross-Functional Collaboration

  • Coordinate with industrial design, manufacturing, quality, sourcing, and logistics teams for end-to-end execution of NPD projects.
  • Collaborate with supply chain and warehouse teams for packaging, labeling, and distribution standardization.
  • Partner with the marketplace, cataloging, and e-commerce teams to ensure all technical data, assembly details, and images are aligned for product listings.
  • Liaise with vendors and contract manufacturers for sample development, process validation, and capacity assessment.
  • 6. Documentation, Compliance & Continuous Improvement

  • Maintain complete CAD drawings, BOMs, change control documents, and DFM review reports for each SKU.
  • Ensure all products comply with relevant international outdoor furniture standards (e.g., BIFMA, ASTM, EN).
  • Monitor performance data and post-launch feedback to continuously refine designs and materials.
  • Lead initiatives to enhance sustainability, recyclability, and cost efficiency in product design and packaging.
  • Key Deliverables

  • Conversion of all existing outdoor SKUs to DFM- and 3-pick assembly-compliant designs.
  • Reduction in assembly time and hardware count per product.
  • Improvement in production efficiency and reduction in cost per unit.
  • 100% adherence to outdoor performance, corrosion, and durability standards.
  • Timely completion of NPD milestones from concept to commercialization.
  • Desired Skills & Competencies

  • Deep understanding of outdoor furniture design, DFM, and modular engineering principles .
  • Expertise in 3D CAD tools (SolidWorks, AutoCAD, Fusion 360, or equivalent).
  • Strong knowledge of metal fabrication, powder coating, weaving, upholstery, and material finishes .
  • Hands-on experience with knock-down / flat-pack product design and furniture assembly mechanisms.
  • Proficient in BOM creation, costing, and design documentation .
  • Excellent problem-solving, analytical, and project management skills.
  • Strong coordination skills with internal and external stakeholders.
  • Qualifications & Experience

  • Education : Bachelor’s degree in Mechanical / Industrial Engineering, Product Design, or Furniture Design.
  • Experience : 7–10 years of experience in Outdoor Furniture Product Engineering / NPD / Manufacturing , with proven exposure to DFM and modular design .
  • Prior experience with export or premium outdoor furniture brands preferred.
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