Job Description : Technology AME (Title : Advanced Engineer)
This role will have the lead responsibility of transferring Design to Manufacturing and implementing mass manufacturing processes of PMC product development in Honeywell factories
Technical Skills :
- Experience with high volume manufacturing and new product introduction especially on Electro Mechanical product development with minimum of two NPI projects execution end to end
- Skill in plastic molding, metal forming, joining process – welding, soldering, potting and encapsulation, design of process fixtures is preferred
- Should have knowledge on lean production system.
- Should have knowledge on control plan and be able to create control plan for NPI projects.
- Should have experience in Problem solving tools RCA(root cause analysis), A3 , DOE and 8D report to resolve issues during NPI and customer complaints.
- Knowledge of AC / DC, DC / DC Power supply design
- Basic knowledge of Analog and digital circuit design
- Basic understanding of Microcontroller base product design
- Wireless and RF circuit design knowledge
- Strong analytical skill for hardware debugging
- Hands on experience functional test fixtures and automation
- Prepare design documents, test plan and test reports
- White and black box hardware testing
- Aid in the design and development of equipment and systems and redesign existing systems.
- Knowledge of Honeywell DFx (DFT, DFM, DFR, DFA)
- DFM review with the cross-functioning team such as mechanical, electrical hardware, firmware / software, and product ID team
- Good understating of PLM or equivalent data management tools and ECN workflow process
- Clear and concise verbal and written communication skills, with the ability to effectively communicate project status and program needs across different levels of the organization and different operating environments .
- Strong leadership and interpersonal skills in a team environment demonstrating influence across many functions
Job Functions / Responsibilities :
In NPI projects, work with design and manufacturing teams to develop, tests and establish manufacturing of products in our global factoriesNeed to define process & equipment specification, setting- up and proving out the production processes at factories as global locations. Develop Process Map, PFMEA, assembly fixture / tooling concepts, and other process documents for parts, assemblies and finished products.Conversant with Six-Sigma / lean methodologies and tools. Ability to define problems, collect data, establish facts and draw valid conclusions using process control tools such as FMEA, PMAP, Cpk Analysis.Create equipment specifications for new sensor designs and collaborate with cross-functional team to build and implement production equipment.Lead equipment qualification, gauge RR, MSA, process qualification, production process documentation and must ensure product meets yield and PPM requirementsShould have capable of preparing project proposal for manufacturing setup with estimation of timeline, product cost, project expense and capital cost.Support Mfg Readiness Level evaluations for programs throughout NPI phases and drive Mfg Readiness to phase gate expectationsEnsure compliance to goal for product cost, process yield, and manufacturing readiness schedule execution throughout NPI cycleUtilize technical process expertise and six sigma tools (. DOE’s) to lead process development for NPI parts, assembly processWillingness to work in flex hours for meeting with teams in USA, AP region and domestic or international travel as needed to support process development efforts and issue resolutionEstablish assembly / process variables for Critical to Quality requirementsCo-ordinate with fixture vendors alongside AME to expedite the development processECN documentationCapability to write PTS (Production Test Specification)Follow up with CCB members for ECN approvalsWork with BRP, ERP teams for pricing setupWork with factories for NPD and ISC TRUNsYOU MUST HAVE
A Bachelor degree in Electronics / Mechanical engineering with overall manufacturing experience of minimum 8 years (maximum 10 years) in Product manufacturing or Process development.WE VALUE
Hands-on experience with electronics product design and developmentGood verbal and written communication skillsKnowledge of wireless technologyExperience in handling test fixturesLabVIEW coding and automation skills.Willingness to work in flex hours for meeting with teams in USA, AP region and domestic or international travel as needed.