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Mfg Associate

Mfg Associate

pepsico india ltdINDIA
30+ days ago
Job description

Overview

  • Ensuring that the material produced in the process area is packed as per the PepsiCo standards of packing parameters and quality.
  • Ensuring compliance with the production and dispatch plans by minimizing breakdowns and wastages in the packing section.
  • Ensuring proper maintenance and smooth functioning of the entire packaging machines / area.

Responsibilities

List in priority order the main accountabilities / deliverables of the role, including key measures. These should be clearly the responsibilities of the JOB HOLDER :

  • Supervising the packing of product to meet the daily and weekly targets in terms of quality, quantity & AVC.
  • Coordinating with RM / PM Stores for obtaining packing material.
  • Coordinating with Engg. Stores to make auxiliary parts for machines available.
  • Ensuring maximum efficiency of the packing machines.
  • Minimize breakdowns & downtime in coordination with the Packing Engineer to minimize breakdowns and downtime.
  • Ensuring that the on line leakage and film wastage are within the AOP targets.
  • Maintaining a log of all the machine related problems that need to be rectified.
  • Leading and managing a motivated team of packing operators for ensuring harmony and good work environment in the packing section.
  • Deploying operators on specific workstations according to their capability.
  • Coordination with HR and Engg. Departments for improving operators machine competencies in order to minimize operator related wastage and maximize OEE the TPM way.
  • Participate in packaging & quality wall & communicate action plan with the packing team.
  • Questioning non-improvement in Packaging & quality wall scores and non-compliance with the standard machine handling practices.
  • Troubleshooting and carrying out small repair jobs in case of minor problems in the packing machines.
  • Ensuring regular and timely clearing of hold material.
  • Housekeeping and maintenance of the packing section according to hygiene standards.
  • Ensuring that the waste film and rejected product is transferred to the designated location immediately.
  • Coordinating / participating with the engineering department in projects like installation of new machines.
  • Participating in various task force activities to contribute towards small and continuous improvements in the plant.
  • Packaging executive has to take up the shift maintenance of the machines and weighers along with the engg department.
  • Monitoring OEE and taking corrective actions to improve the efficiency of packaging lines.
  • Coaching the packing operators for efficient handling of packing machines and enabling their multiskilling.
  • Documenting the standard checks to be done regularly by operators to ensure efficient functioning of the machines.
  • Maintaining discipline at shop floor and handle grievances at their own level before they become a common cause.
  • Supporting the production manager in ensuring training plan compliance of employees.
  • Supporting the manager in benchmarking latest trends in production and packaging systems in the industry.
  • Training of operatives on Basic CLITA, activities of weighers and Bagmakers.

    • Job Dimensions

    What is the scope of the role volume, net revenue, budget, geography, number of customers, number of sites etc. for THIS role?

  • Volume : production per shift
  • Budget : Packing material consumables, film consumption, EGA & machine spares within AOP
  • Geography : One complete shift in packaging section
  • No of customers : permanent operatives / shift and contractual manpower per shift
  • No of sites : One plant

    • Qualifications

    Education :

  • B. E (Mechanical) / Instrumentation / Electrical / Electronics
  • Desirable : Packaging Maintenance experience

    • Experience :

  • Minimum experience of 3-4 years of working in a similar industry at the supervisory level
  • Experience of handling packaging of perishable products
  • Experience of handling automated packaging machines
  • Exposure to manufacturing systems and shop floor culture

    • Locations : Patiala, India

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