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Process Excellence Manager

Process Excellence Manager

Crompton Greaves Consumer Electricals LimitedMumbai, Maharashtra, India
27 days ago
Job description

The Manufacturing / Process Excellence Manager will drive continuous improvement, operational excellence, and productivity enhancement across manufacturing plants. This role will be responsible for deploying best-in-class practices, Lean Six Sigma initiatives, and digital transformation strategies to improve quality, safety, cost efficiency, and overall plant performance.

Key Responsibilities

1. Continuous Improvement & Operational Excellence

  • Lead the implementation of Lean, Six Sigma, Kaizen, TPM, 5S, and other operational excellence tools.
  • Identify process gaps and drive improvement projects to reduce waste, improve cycle times, and enhance productivity.
  • Develop and maintain a structured CI (Continuous Improvement) roadmap for all plants.

2. Performance Management

  • Establish KPIs and benchmarking standards across manufacturing units.
  • Drive OEE (Overall Equipment Effectiveness), yield, and cost optimization initiatives.
  • Track, analyze, and report manufacturing performance data with actionable insights.

    • 3. Strategy & Transformation

  • Partner with leadership to align manufacturing excellence programs with business strategy.
  • Support digital manufacturing, Industry 4.0 practices, and automation initiatives.
  • Lead cross-functional projects to deliver productivity savings, cost reduction, and efficiency improvements.

    • 4. People & Capability Development

  • Build a culture of operational excellence by training and coaching plant teams on Lean and CI methodologies.
  • Conduct workshops, certifications, and mentoring for employees to drive sustainability of initiatives.
  • Act as change agent to foster continuous improvement mindset at all levels.

    • 5. Compliance & Sustainability

  • Ensure compliance with safety, quality, and environmental standards.
  • Support sustainability initiatives such as energy conservation, waste reduction, and green manufacturing practices.
  • Standardize best practices across plants and ensure knowledge sharing.

    • Key Deliverables

  • Year-on-year cost savings and productivity improvements.
  • Sustained improvements in OEE, quality, and safety metrics.
  • Successful deployment of Lean Six Sigma projects with measurable business impact.
  • Enhanced employee engagement in CI programs.
  • Benchmarking and adoption of world-class manufacturing practices.

    • Qualifications & Experience

  • Bachelor's degree in Engineering (Mechanical, Electrical, Production, Industrial) or related field; Master's preferred.
  • 8–12 years of experience in manufacturing / operations with at least 4–5 years in a continuous improvement or manufacturing excellence role.
  • Certified Lean Six Sigma Green Belt / Black Belt preferred.
  • Strong knowledge of Lean, TPM, Kaizen, 5S, and related methodologies.
  • Proven track record of driving large-scale improvement initiatives in manufacturing.
  • Exposure to digital manufacturing / Industry 4.0 tools will be an added advantage.

    • Key Competencies

  • Strong analytical and problem-solving skills.
  • Excellent stakeholder management and influencing ability.
  • Hands-on project management experience.
  • Ability to lead cross-functional teams.
  • Change management and coaching skills.
  • High energy, results orientation, and passion for continuous improvement
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    Manager • Mumbai, Maharashtra, India

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