Circuit Design & Development Engineer

Job Title : Circuit Design & Development Engineer

Location : Bengaluru

Role

The Application CCA (Circuit Card Assembly) Design Engineer will focus on developing IPC-compliant CCAs that meet customer-specific packaging and performance requirements. The role includes coordinating stress analysis, thermal simulations, and using DFMEA / DFSS processes to ensure the quality and reliability of electronic components and assemblies.

Primary Responsibilities

Develop IPC-compliant CCAs for controller assemblies, motor position sensors, and torque / position sensors.

Design application-specific connectors and wire harnesses.

Create and maintain product drawings, specifications, and Bills of Materials (BOMs).

Coordinate mechanical stress analysis (FEA) and component testing for CCAs.

Conduct thermal Computational Fluid Dynamics (CFD) simulations for electrical components and assemblies, including testing.

Use DFMEA and DFSS processes to ensure quality at both component and system levels.

Perform ECU failure analysis to identify root causes and provide recommendations for corrective actions.

Core Responsibilities

Support system-level integration of CCAs into overall product architecture.

Collaborate with cross-functional teams for continuous improvement activities and aligning design with system requirements.

Ensure component and system testing aligns with quality and performance metrics.

Communicate technical issues and project status across teams.

Education

Bachelor’s or Master’s in Mechatronics, Automotive Engineering, Electrical, or Electronics Engineering.

Experience

10+ years of experience in CCA or related component design and manufacturing processes.

Experience with powerpack design and manufacturing processes.

Familiarity with thermal and mechanical stress analysis techniques.

Strong knowledge of DFMEA and DFSS methodologies.

Required Skills

Problem-solving skills, particularly with Six Sigma methodologies.

Strong analytical abilities to handle complex and unusual problems.

Strong interpersonal skills to collaborate effectively with teams.

Knowledge of CCA and PCB design, manufacturing processes, and materials.

Experience in virtual engineering and stress simulation techniques.

Preferred Skills

Strong technical communication abilities.

Experience with power electronics and system-level design.

Familiarity with automotive ECU failure analysis processes and tools.