Coil Shop Supervisor

Position for stator coil / bar production supervisor.

• Have a working experience in insulation manufacturing industry like transformer manufacturing, motor manufacturing, cable manufacturing industry.
• Knowledge of thermal power plant components like generators armature winding & field winding.
• Working experience of production in supercritical range generator manufacturing plant is added advantage.
• Production experience of manufacturing of stator coils / stator bars for thermal generator.
• Knowledge of SAP & reduction in loss hours from production process.
• Have a stator bar manufacturing process knowledge like.Roebeling process & its requirement in thermal coil designsForming processInterstrand testing & repairingHeader assembly & header brazing process using induction method.Taping machine usage specially from Micamation.Vacuum oven process for stator bars.Vacuum pre impregnation process for stator bars.Polymerization of stator bars.Geometry checking of stator bars.Have a good experience in working with insulation like mica tape, epoxy resin semi conductive tapes & insulation materials.Understand the purpose of insulation systemHave an experience of electrical testing like tan delta measurement, high voltage testing of insulation system.
• Handle shift activities including planning & execution of work.
• Report shift efficiency in SAP.
• Have working experience with unionist workmen & taking output from them.
• Knowledge of ISO9001, 50001, 45000, 14001 standards.
• Able to study drawings & guide workmen to execute jobs based on drawing inputs.
• Electrical machines knowledge for minor troubleshooting & maintenance work.
• Understand importance of 5S, Safety at workplace & Kaizen for continuous improvements.
• Responsible for day-to-day assembly and production operations on the shop floor.
• To Ensure that production targets are met efficiently, safely, and in compliance with quality standards.
• Supervise and coordinate assembly / production line activities and personnel.
• Assign tasks and monitor performance to ensure production goals are achieved.
• Ensure adherence to safety regulations and company policies.
• Monitor quality of assembled components / products and take corrective actions as needed.
• Maintain production schedules and ensure timely completion of work orders.
• Track and report daily production metrics and downtime.
• Implement and support 5S or other process improvement initiatives
• Knowledge of electrical insulation materials and electrical winding techniques (transformers, motors, coils) is an advantage.
• Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
• Proficiency with MS Office and ERP / MRP systems.