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Kisco Castings - Head - Quality
Kisco Castings - Head - QualityKisco Castings India Ltd. • Punjab, India
Kisco Castings - Head - Quality

Kisco Castings - Head - Quality

Kisco Castings India Ltd. • Punjab, India
10 days ago
Job description

Responsibilities :

1. Quality Systems & Standards

  • Develop, implement, and continuously improve QA / QC systems and SOPs across the plant.
  • Ensure compliance with ISO 9001, ISO 14001, ISO 45001, ISO 50001, and ISO 17025 standards.
  • Lead internal and external audits, documentation, calibration, and test traceability initiatives.
  • Standardize inspection and testing procedures to ensure uniformity and reliability.

2. Metallurgical & Process Quality Control

  • Monitor and control metallurgical parameters across melting, refining (Ladle Furnace / VOD / AOD), and heat treatment processes.
  • Ensure adherence to chemical composition, microstructure, hardness, tensile, and impact properties per customer and grade requirements.
  • Review and approve heat-wise chemical and mechanical test reports, ensuring product consistency and reliability.
  • 3. Laboratory Management

  • Oversee the functioning of chemical and mechanical testing laboratories, including spectrometers, UTM, hardness testers, impact testers, microstructure labs, and NDT facilities.
  • Ensure equipment calibration, lab discipline, inter-lab validation, and adherence to testing protocols.
  • Drive initiatives for NABL accreditation and continual lab upgradation.
  • 4. Product & Process Control

  • Conduct process audits for melting, casting, rolling, forging, and machining operations.
  • Implement robust Root Cause Analysis (RCA) and Corrective & Preventive Actions (CAPA) for non-conformities and customer complaints.
  • Collaborate with Production, Maintenance, and R&D teams to enhance yield, reduce rejections, and improve process stability.
  • 5. Customer Quality & Technical Support

  • Interface with customers for audits, product approvals, and complaint resolution.
  • Provide metallurgical and quality-related technical support to customers and internal teams.
  • Maintain strong working relationships with QA representatives of key customers and certification agencies.
  • 6. Leadership & Team Development

  • Lead and mentor a multidisciplinary team of quality engineers, metallurgists, and laboratory technicians.
  • Promote a culture of continuous improvement and quality ownership across departments.
  • Conduct training programs on quality standards, defect analysis, and metallurgical awareness.
  • Key Performance Indicators (KPIs) :

  • Reduction in internal rejections and rework (%)
  • Reduction in customer complaints and claim costs
  • Improvement in heat-wise consistency and quality yield
  • Reduction in Cost of Poor Quality (COPQ)
  • Timely closure of CAPA and audit non-conformities
  • Desired Qualifications & Experience :

  • B.Tech / M.Tech in Metallurgical Engineering, Materials Science, or related discipline
  • Total Quality Management (TQM) certification preferred
  • 20 - 25+ years of experience in QA / QC within alloy steel, forging, or foundry industries
  • Strong technical understanding of metallurgical standards, process control, and lab operations
  • Experience in ISO / NABL accreditation and customer quality audits
  • Proven leadership, analytical, and communication skills
  • Position Summary :

    The General Manager Head of QA & QC will be a key leadership role at Kisco, driving excellence in metallurgical and process quality to support the companys growth in high-specification alloy steels and forged products for global customers.

    (ref : iimjobs.com)

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    Head Quality • Punjab, India

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