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Assistant Manager

Assistant Manager

Pidilite Industries LimitedMumbai, Maharashtra, India
4 days ago
Job description
  • Ensure plant and equipment are well maintained and safe to operate
  • To support plant operations and ensure that day to day maintenance requirement of the site is fulfilled.
  • Ensure that the site has an updated list of all the instruments and systems in place
  • Ensure that the there is an updated Annual calibration schedule which is signed off by the stakeholders
  • Ensure that all the instrumentation and control system of the site is functioning without any failures
  • Ensure that the new addition of instruments and systems are included in calibration and PM schedule
  • 100% adherence to the planned maintenance and Calibration schedules
  • 100% adherence to breakdown SOP
  • Ensure that the equipment notifications are closed with history on time in SAP
  • Perform RCA as per SOP and close all CAPAs as per IR time given to avoid repeat failures
  • Focus on equipment availability above 99.5% for service critical equipment, 98% for other equipments, 100% for safety critical equipment
  • Monitoring Annual Engineering Budget and develop zero based maintenance budget.
  • study the condition profile of the equipment and plan for phase wise replacement
  • 100% compliance to approved Opex and Capex budgets
  • Review and set Minimum – Maximum levels for critical spares and ensure 100% availability.
  • Prepare various daily / weekly / monthly MIS reports. Ensure timely completion of IRM Presentation, work plan of Cluster, engineering dashboard compliances. Ensure timely compliance of SAP PM Module requirement.
  • Compliance to legal & metrology requirements.
  • Project execution as per equipment layout & P& ID.
  • Look after to maintain uninterrupted operation & maintenance of Plant machinery Utility equipment, Fire Hydrant and alarm system.
  • Safety and safe ways of working
  • Ensure that all the Engineering and maintenance activities are performed as per EHS requirement of PIL and local regulatory requirements
  • Ensure that there zero reportable incidents from his areas of work.
  • Ensure that the equipment integrity and safety is maintained well so as to avoid injury to operating people and damage to properties.
  • Implementation of EHS, TPM, 5 S & JH activity, 360 deg guarding, leak free / dust free equipment’s, ISO 14001 & OHSAS 18001
  • Ensure compliance of requirement of LEGATRIX and update the same on time
  • Quality
  • Ensure equipment failures are not leading to product quality deterioration
  • Ensure that repeat failures are reduced by 50% YoY
  • Review PM checklists of equipment and improve the quality and frequency based on the outcome of inspections / failures / RCA / FMEA conducted on the equipment
  • Upkeep of IOT, DCS, Data collection and Analysis of the IOT reports and prepare the action plan to eliminate the stoppages in co-ordination within department & cross functional departments.
  • Energy conservation& cost saving
  • Ensure that high energy consuming equipment are functioning properly and energy is not wasted
  • Implement energy saving measures and keep track of the savings committed
  • Replace inefficient equipment phase wise and help the plant's energy performance is high
  • Introduce innovation and new ways of working to reduce the cost of asset management and cost efficiency of the plant.
  • People and contract management
  • Responsible for developing his team members & contractors
  • Ensure adequately trained people are only engaged to perform critical jobs
  • Ensure that all the planned Role Based trainings are attended for himself and people reporting to him
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    Assistant Manager • Mumbai, Maharashtra, India