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Industrial Painter

Industrial Painter

Liebherr GroupPune, IN
3 days ago
Job description

Creating Passion : Your Responsibilities

Responsibilities

Surface Preparation

  • Perform pre-cleaning, degreasing, and removal of contaminants such as oil, grease, dust, rust, and scale using manual or mechanical methods (e.g., shot blasting, wire brushing).
  • Ensure surface profile meets paint manufacturer's requirements (anchor pattern, cleanliness).

Primer & Intermediate Coat Application

  • Apply primer coat uniformly ensuring no under-coating or over-spray.
  • Apply intermediate coats as specified in the paint system (e.g., epoxy, zincrich, polyamide-based primers).
  • Allow proper flash-off and curing time between coats.

    • Top Coat Application

  • Apply final topcoat (e.g., polyurethane, alkyd, or epoxy finish) with correct technique (HVLP, Airless spray) ensuring even finish, correct gloss, and required shade.

    • Paint Mixing and Material Handling

  • Mix paints and hardeners in correct ratios as per technical data sheet (TDS).
  • Label and use paint materials before expiry date; follow FIFO.
  • Ensure correct storage of paints, thinners, and solvents as per MSDS.

    • Quality Control Checks

  • Measure WFT (Wet Film Thickness) during application.
  • Measure DFT (Dry Film Thickness) using Elcometer after curing.
  • Record batch numbers, WFT / DFT results, touch-up details in paint logbook or ERP.
  • Perform visual inspection for defects such as pinholes, orange peel, drips, undercoating, or shade mismatch.

    • Process Compliance

  • Follow standard work instructions (WI), SOPs, and job cards for each order.
  • Ensure compliance with ISO 12944, ISO 8501-1, and customer-specific corrosion protection standards.
  • Apply correct masking, protection of machined / critical surfaces before painting.

    • Touch-Up & Repairs

  • Identify areas needing repair post-handling, welding, or transport.
  • Rework based on inspection reports while ensuring blending with original coating.

    • Equipment & Tool Handling

  • Operate spray painting equipment (conventional, airless, or electrostatic).
  • Clean and maintain spray guns, hoses, compressors, and filters.
  • Calibrate DFT meters and mixing scales as per schedule

    • Documentation & Traceability

  • Maintain detailed paint records including batch numbers, paint codes, operator ID, area covered, and environmental conditions.
  • Complete paint inspection reports, ERP entries, and rework records as required.

    • Workplace & 5S Maintenance

  • Maintain organized and safe workplace per 5S and TPM principles.
  • Ensure disposal of waste materials (rags, paint tins, thinner) in line with environmental norms.

    • Communication & Teamwork

  • Communicate issues such as improper surface condition, missing job cards, equipment malfunction, or paint mismatch to supervisor.
  • Collaborate with fabrication, quality, and logistics teams for paint priorities and sequencing.

    • Contributing Your Strengths : Your Qualifications

    Qualification & Education Requirements :

  • Minimum Qualification- ITI in Painter Trade or Diploma in Surface Coating Technology / Industrial Painting
  • Additional Training- In-plant training or certification in spray painting methods preferred
  • Certifications (Preferred)- NACE Level 1 / FROSIO Level 1 / Equivalent corrosion protection certifications (desirable)
  • Reading & Comprehension- Ability to understand and follow work instructions, safety signs, and paint specifications in English / Hindi / local language

    • Experience :

  • Industry Background- 2–5 years in industrial painting in heavy machinery, automotive, structural steel, or similar sectors
  • Application Process- Hands-on experience in airless or HVLP spray painting, shot blasting, masking, and DFT checks
  • Coating System Exposure- Familiarity with epoxy, PU, alkyd, zinc-rich, and water-based paint systems
  • Quality Involvement- Experience with in-process paint quality inspection and documentation desirable

    • Special Skills / Competencies

  • Knowledge of corrosion protection systems (e.g., ISO 12944-5 classification C3 / C4 / C5).
  • Accurate paint mixing, thinning, and application technique.
  • Understanding of paint curing times and environmental parameters (temperature, humidity).
  • Proficiency in using DFT meters, Elcometer, gloss meters, and standoff gauges.
  • Knowledge of masking techniques for machined and threaded surfaces.
  • Ability to work in standing, crouching, and overhead positions for long durations.
  • Awareness of explosion-proof tools, ATEX zone rules (for enclosed paint areas).
  • Basic computer skills (for logging job cards or ERP entries)

    • Health, Safety & Environmental (HSE) Compliance

  • Personal Protective Equipment- Must wear respirator masks, gloves, face shields, safety shoes, coveralls, and hearing protection.
  • Safe Work Practices- No open flames or smoking in painting or solvent storage area. Follow lockout / tagout during equipment maintenance.
  • MSDS Compliance- Handle paints, thinners, and chemicals as per MSDS guidelines.
  • Ventilation Standards- Work only in ventilated spray booths with exhaust systems functioning.
  • Waste Disposal- Dispose used solvents, empty containers, and paint sludge in designated bins only
  • Fire Safety Awareness- Must know location and use of fire extinguishers and spill kits in the paint shop.
  • Medical Fitness- Fit to work with respiratory protection and physically demanding tasks
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